3D Hot Induction Bends
3D Hot Induction Bends Manufacturers, Exporters & Suppliers in India
Hot Induction bends manufacturer in India. Supplier of Hot Induction pipe bends, 3D Hot induction bends and Exporters of Hot Induction pipes from Rajkot, Gujarat, India.
Among the pipe bending processes available, hot induction bending is one of the most popular. This process is quick, precise, and error-free. The nominal diameter of the pipe to be bent determines the radius of the bend. Using this method, pipe manufacturers can achieve more complex shapes, such as those not possible with conventional bending methods.
The degree of induction bending a material undergoes depends on the radius of the bend. A 5d Hot Induction Bend, for instance, has a radius five times the outer diameter of the pipe. It is useful for curves that require a gradual change of direction. While all types of pipe can undergo induction bending, not all materials must undergo these tests. The hot induction 45 degree pipe exporters may elect to conduct these tests if it suits their specifications.
The advantages of hot induction bending include a lower cost per bend and fewer welds. Induction bending is also much faster than traditional pipe bending methods and is accurate. Additionally, it is free of defects and has a low risk of material damage. And it is a clean process: no mandrels or thorns are needed. The water used to cool the pipes is recycled.
Due to the induction process, the pipe may experience constriction and ovality at the bend. These effects may negatively impact internal diameters. During the process, the wall of the extrados will thin due to thermal expansion. Because the extrados becomes hotter than the intrados, the wall thinning may cause the neutral axis to shift towards the intrados. For this reason, good temperature control is crucial.
When bending thick walled, high-strength pipe, the peak temperature must be carefully controlled to avoid damage to the material and reduce the risk of leakage. Using ASME B16.9 Hot Induction Pipe Bends will reduce the number of welds, which can save cost and time. Furthermore, compared to other methods of pipe bending, induction bending reduces the number of non-destructive tests, resulting in less cost and time spent on production.
